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Just now faced the same issue.
Made a local copy of a 2.0.9.2 site on my laptop (database+files). Remote site has Apache 1.3.33/PHP 4.3.9/MySQL 3.23.49, local same except Apache 2.0.52. PCRE versions are also identical (4.5). Zend peaks at 1.3.0 in both locations.
As indicated earlier
here, changing the line:
'errfile' => preg_replace("|^" . XOOPS_ROOT_PATH . "/|", '', $errFile),
to:
'errfile' => preg_replace("|^" . preg_quote(XOOPS_ROOT_PATH) . "/|", '', $errFile),
did the trick for me.